Job Description

Independent Consultants ONLY

Key Responsibilities:

• Develop, evaluate, and improve manufacturing methods and processes on the shop floor.
• Collaborate with production, quality, and maintenance teams to troubleshoot issues and optimize productivity.
• Design, procure, and implement tools, fixtures, and equipment for manufacturing.
• Analyze production workflow and layout for continuous improvement opportunities.
• Implement lean manufacturing principles (5S, Kaizen, Value Stream Mapping, etc.).
• Support the introduction of new products (NPI) into the production environment, Time study including process validation and documentation.
• Prepare and maintain process documentation, work instructions, and standard operating procedures (SOPs).
• Monitor and report on production metrics such as Time study ,cycle time , scrap rate, and OEE (Overall Equipment Effectiveness).
• Ensure compliance with safety, environmental, and quality regulations.
• Participate in root cause analysis and corrective/preventive action (CAPA) activities.
• Support production teams by identifying and resolving basic manufacturing and process issues.
• Assist in time studies, workflow analysis, and line balancing to optimize labor and machine usage.
• Collaborate with senior engineers and technicians to improve layouts, reduce waste, and increase productivity.
• Contribute to continuous improvement initiatives using lean manufacturing and 5S principles.
• Collect and analyze data related to production rates, quality issues, and equipment utilization.
• Help document standard work procedures, work instructions, and SOPs.
• Participate in the implementation of new equipment, processes, or materials.
• Work cross-functionally with Quality, Maintenance, and Safety teams to ensure compliance and smooth operations.
• Observe and report on manufacturing metrics such as downtime, scrap, and cycle time.
• Learn and apply ERP or MES systems for tracking and planning production activities.
• Familiarity with lean manufacturing, time studies, and basic process mapping (training can be provided).
• Proficient in Microsoft Excel and basic CAD tools (AutoCAD, SolidWorks, etc.).
• Strong analytical and organizational skills.
• Good verbal and written communication skills.
• Willingness to work on the shop floor and learn from hands-on experience.
• Familiarity with ERP systems and production scheduling.
• Excellent analytical, problem-solving, and communication skills.

Qualifications:

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
• At least 3+ years of experience in a manufacturing or production engineering role.
• Proficiency in CAD software (SolidWorks, AutoCAD, etc.) and manufacturing tools.
• Strong understanding of lean manufacturing, Six Sigma, and continuous improvement methodologies.

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